Johnson Controls Heavy-duty Electric Cylinders: "A New Benchmark for Domestic Heavy-Duty Products
"Insufficient thrust, equipment gets stuck and the line stops!" " "Precision deviation, a batch of workpieces are all scrapped!" " "The environment is so harsh that the equipment rusts out in just two months!" "
In heavy industrial scenarios, these annoying matters always hit the pain points of engineers. However, Johnson Controls Automation Technology's heavy-duty electric cylinder not only achieves a maximum thrust of 500 tons but also realizes a repeat positioning accuracy of 0.005mm, directly refreshing the industry's perception! Today, let's take a look at how much hardcore power this domestic electric cylinder actually holds.
In the field of heavy-duty electric cylinders, "thrust" and "precision" have always been a pair of hard-to-balance "rivals" - the greater the thrust, the more difficult it is to control the precision. But Johnson & Johnson directly broke this curse and delivered a report card that amazed the industry:
Thrust ceiling：最大推力可达500吨，相当于200辆家用轿车的总重量，这项技术目前稳稳领先国内同行业水平；
New height of precision：The highest repeat positioning accuracy reaches 0.005mm, which is only 1/10 of the diameter of a human hair, reaching the industry's high standard level.
The protection exceeds the national standard：Customized and developed for special working conditions with an IP68 protection level, it is dust-proof, water-proof and corrosion-resistant, far exceeding the industry's conventional indicators.
The durability is at its peak：The standard model can be reused over 5 million times and can operate normally for more than 5 years at a medium usage frequency, eliminating the trouble of frequent replacement.
It should be noted that meeting the standards for just one of these parameters is already no easy feat. However, Johnson Controls has achieved "all-round leadership", which is attributed to its over ten years of technological accumulation in the field of servo electric cylinders.
"One cylinder to handle heavy-duty scenarios
In scenarios such as metallurgical forging and the manufacturing of large pressure vessels, traditional equipment often requires the coordination of multiple cylinders to meet load demands, which not only takes up a large area but also is prone to uneven force distribution. Johnson Controls 500-ton heavy-duty electric cylinder can handle heavy loads with a single cylinder.
"Precision heavy-duty 'zero error
Many people think that "heavy load" and "precision" cannot be achieved simultaneously, but Johnson & Johnson insists on breaking this prejudice. A repeat positioning accuracy of 0.005mm means that the deviation in each operation is smaller than a speck of dust. In scenarios such as the docking of aerospace components and the precise installation of high-speed rail tracks, this level of precision is of vital importance
"As stable as a mountain in harsh environments
Underground mines, chemical workshops, offshore platforms and other scenarios with high dust, high corrosion and high humidity are the "nightmares" of equipment. Johnson Tech's IP68 protection grade electric cylinder, specially developed for special working conditions, can operate normally when fully immersed in 1.5 meters of water. Its surface is coated with a special anti-corrosion coating, allowing it to run for a long time even in a chemical environment with an acid and alkali concentration of up to 10%.
The "True Heroes" of cost reduction and efficiency improvement
The "True Heroes" of cost reduction and efficiency improvement
With its all-round advantages, Johnson Controls heavy-duty electric cylinders have become the "standard equipment" in many heavy-duty industries:
1.Metallurgical forging
A thrust of 300 tons is suitable for forging large steel billets, precisely controlling the forging depth and reducing material waste.
2.Aerospace
The 0.005mm precision meets the requirements for precise mating of components, and the IP68 protection is suitable for special assembly environments.
3.Mining machinery
Anti-corrosion and high durability ensure stable operation in underground dusty environments, reducing downtime losses.
4.Marine engineering
IP68 protection against seawater corrosion, suitable for heavy-load requirements such as lifting and positioning of offshore platforms.
Key point: Johnson Controls supports "customized working conditions"! Whether it's ultra-high temperature, strong radiation or extreme load, we can tailor exclusive solutions for you and refuse to "make do with it"!
